巴西专利BR112013005480B1 APPARATUS AND METHOD FOR REPETITIVE ULTRASONIC PROCESSING OF A FIBROUS PLOT

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专利摘要:
APPARATUS AND METHOD FOR REPEATING ULTRASONIC PROCESSING OF A FIBROUS WRAP The present invention provides an apparatus and method for improved ultrasonic processing in order to prevent a fibrous web from being disfigured due to ultrasonic processing. In a device for ultrasonic processing, a fibrous 31 running in one direction of the MD machine, a first mechanical element defined by an ultrasonic horn 67 and an anvil 68 and a mechanical element defined by another than the ultrasonic horn 67 and the anvil 68 they are moved back and forth in a direction that crosses the direction of the MD machine in order to pass transversely across the fibrous web 31.
公开号:BR112013005480B1
申请号:R112013005480-8
申请日:2011-09-27
公开日:2020-11-17
发明作者:Hiroki Yamamoto；Akihide Ninomiya；Yoshihiko Matsumoto
申请人:Unicharm Corporation；
IPC主号:

专利说明:

[0001] The present disclosure relates to devices and methods for ultrasonic processing of a fibrous web running continuously in one direction of the machine.
[0002] There are several known apparatus adapted to make a nonwoven containing synthetic thermoplastic fibers or a film of synthetic thermoplastic resin travels in the form of a fibrous web in one direction of the machine and to process a fibrous web in the direction of the machine and to process referred to an ultrasonic web in the course of the journey.
[0003] For example, the ultrasonic processing machine disclosed in JP 1983-39836 U (PTL1) includes a processing horn and a pressure roller adapted to cooperate with the processing horn. The processing horn and pressure roller respectively rotate to apply ultrasonic waves to an object so that the object can be continuously sealed.
[0004] The rotating sealing system disclosed in JP 1998-513128 A (PTL 2) includes a rotating drum in the direction in which an object in the form of a fibrous web is being processed, a first fixed means of entering thermal energy into the surface peripheral of the drum so as to extend in the transverse direction in which the drum rotates and a second half input of thermal energy fixed to the drum so as to rotate together with the drum and simultaneously move in the transversal direction. The object being processed is located between the first means of thermal energy input and the second means of thermal energy input. The second means of thermal energy input moves in the transverse direction in combination with the first means of thermal energy input to inject thermal energy into the object which is being processed during the rotation of the drum and, after making the energy input thermal, the second means of thermal energy input moves away from the first means of thermal energy input to its initial position. One of the means, the first and second means of thermal energy input, is an ultrasonic vibration horn and the other an anvil. {Citation List} {Patent Literature} {PTL 1} JP 1983-39836 U {PTL 2} JP 1998-513128 A {Resume} {Technical problem}
[0005] In the machine revealed in PTL 1, the ultrasonic processed region is formed on a fibrous web necessarily parallel to the machine direction and it is impossible for this machine to obtain an ultrasonic processed region extending in the transverse direction.
[0006] In the rotary sealing system revealed in PTL 2, with respect to the object being processed, it travels in the direction of the machine, and it is possible to obtain a sealed ultrasonic region that extends in the transverse direction. However, with this rotary sealing system, the first means of thermal energy input is attached to the drum. In addition, the object being processed is fixed in the first means of thermal energy input, in other words, kept immobile with respect to the rotating drum when the object is subjected to thermal energy input. With the first thermal energy input being used in this way, small agglomerations of fused thermoplastic synthetic resin ingredients contained in the object being processed adhere to the first thermal energy input; or eventually the said small agglomerations grow and become large agglomerations in the course of repeated use. If the said agglomerations are small or large, their accumulation between the first and the second means of thermal energy inputs prevents these means from uniformly injecting thermal energy into the object being processed and thereby prevents the sealed region from having a increased strength and / or improved appearance.
[0007] An object of the present invention is to provide an improved apparatus and an ultrasonic processing method to solve said problems. {Solution of the problem}
[0008] According to the present invention, an apparatus is provided as the first aspect of the present invention and a method as the second method of the present invention.
[0009] The first aspect of the present invention relates to an apparatus for repetitive ultrasonic processing of a fibrous web of continuous path in one direction of the machine by the first and second mechanical elements adapted to press the fibrous web in the direction of its thickness. While being, in this way, being pressed, the first and second mechanical elements act in the process ultrasonically in the fibrous web, preferably in the sealing regions.
[00010] The apparatus according to the first aspect of the present invention includes upward transporting means and downward transporting means, adapted to continuously transport a fibrous web towards the machine. A drum is located between the means of transport that are on the top and means of transport that are on the bottom, the drum having an outer peripheral surface adapted to rotate continuously in an RD direction in a clockwise direction at a circumferential speed equal to travel speed of the fibrous web and adapted to support the fibrous web placed on it, the peripheral surface being formed with a plurality of ultrasonic processing spaces each being in communication with the inner side and the outer side of the drum. The first mechanical elements are each located on the inner side of the drum in one of the processing spaces so that the first mechanical element is adapted to repeatedly move back and forth in a transverse direction from the machine direction to pass across the fibrous weave. The second mechanical elements are each located on the outside of the drum in one of the processing spaces and adapted so that the second mechanical element repeatedly moves back and forth in sync with the back and forth movement of the first mechanical element in the same direction as the direction in which the first mechanical element moves back and forth. The first and second mechanical elements are adapted to cooperate with each other to subject the fibrous web in each of the processing spaces during one of the forward or backward movements for ultrasonic processing, and at least one of the first and second mechanical elements are adapted to be spaced from the fibrous web to stop ultrasonic processing during forward and backward movements.
[00011] The second aspect of the present invention relates to the method for the repetitive ultrasonic processing of a fibrous web that continuously travels in the direction of the machine through the first and second mechanical elements adapted to press the fibrous web in the direction of its thickness.
[00012] The method according to the second aspect of the present invention includes the steps of continuously feeding the fibrous web in the machine direction and placing the fibrous web on an outer peripheral surface of a rotating drum that rotates continuously in the clockwise direction RD at a circumferential speed equal to the speed of the path of the fibrous web; use of the first mechanical elements, each located on the inner part of the drum in one of the multiple ultrasonic processing spaces formed on the outer peripheral surface of the drum so as to be in communication with the inner and outer sides of the drum, to repeat the movement backwards in a direction that crosses the direction of the machine and to pass across the fibrous web transversely, and use of second mechanical elements each located on the outer side of the drum in an ultrasonic processing space to move back and forth in sync with backward movement of the first mechanical elements in the same direction as the direction in which the first mechanical elements move backwards; and arrangement of the first and second mechanical elements to cooperate with each other during the forward movement or in the reverse movement to process the fibrous web by placing it in each of the processing spaces with ultrasonic processing and spacing at least one of the first and second mechanical elements from the fibrous web during another movement than from that forward and backward movement to stop ultrasonic processing. {Advantageous Effects of the Invention}
[00013] According to one or more configurations of the present invention, the first mechanical element, which can be defined by an ultrasonic horn and an anvil, and the second mechanical element, which can be defined by another ultrasonic horn sonicator and an anvil, are moved forward in the direction of crossing the machine direction so that it passes transversely across the fibrous web and thereby the fibrous web is subjected to ultrasonic processing. In this way, even if a small agglomerate of thermoplastic synthetic resin formed due to ultrasonic processing adheres to the first and / or the second mechanical element, the fibrous web slides on the first and second mechanical elements that work to clean said small agglomerate. As a result, the small cluster should not interfere with ultrasonic processing.
[00014] {Brief description of the Drawings} {Figure 1}, is a perspective view of a disposable diaper. {Figure 2} This is (a) a diagram illustrating a contiguous diaper web including the disposable diaper shown in figure 1, and (b) a diagram illustrating a fibrous web from which the diaper web is obtained. {Figure 3} is an end view of the ultrasonic processing apparatus as seen from one end of the rotary axis. {Figure 4} is a partially omitted side view of an ultrasonic processing apparatus in Figure 2. {Figure 5} is a view similar to Figure 3 with a disassembled drum. {Figure 6} is a sectional view taken along line VI-VI of figure 5. {Figure 7} is a perspective view of the ultrasonic processing elements. {Figure 8} is a perspective view of the ultrasonic processing elements. {Figure 9} is a diagram of the ultrasonic processing apparatus, illustrating the flow of the fibrous web. {Figure 10} is a view similar to that of Figure 5, showing a configuration of the present invention. {Description of Settings}
[00015] Details of an ultrasonic processing apparatus according to the present invention will be fully understood from the description given below with reference to the accompanying drawings.
[00016] Referring to figure 1, this is a perspective view of a non-limiting example of a disposable diaper of the type pants 1 obtained by the use of an ultrasonic processing apparatus 50 to be described hereinafter. Diaper 1 includes a front waist region 1, a rear waist region 3, and a crotch region 4 where the respective side edges 6, 7 of these front and rear waist regions 2, 3 are joined together along the sealing regions 8 on which diaper 1 is formed with a waist opening 11 and leg openings 12. The waist opening 11 and leg openings 12 are provided along their peripheral edges with elastics (not shown) fixed under tension in it so that the respective peripheral edges can be elastically contractable. In the front region of waist 2, in the rear region of waist 3 and in the crotch region 4, an inner sheet 13 is adapted to come into contact with the user's skin and is formed of a liquid-permeable nonwoven made of thermoplastic synthetic fibers an outer sheet 14 adapted to contact a user's garment, formed of a laminated sheet having a liquid impermeable film made of a thermoplastic synthetic resin and a nonwoven made of a thermoplastic synthetic resin and joined on the outer surface of the film . Diaper 1 further includes an absorbent structure (not shown) which is known in itself for the state of the art sandwiched between the inner sheet 13 and the outer sheet 14.
[00017] The sealing regions 8 in this diaper 1 are provided by laying the side edges 6 of the front waist region over the side edges 7 of the rear waist region 3 to overlap each other and then processing these side edges by an apparatus ultrasonic processing method 50 to be described hereinafter. More specifically, the sealing regions 8 are provided by laying the inner and outer sheets 13, 14 defining the front region of waist 2 on the inner and outer sheets 13, 14 defining the back region of waist 3 and then processing them by the apparatus ultrasonic processing 50.
[00018] Referring to figure 2 (a), this is a partially cut-away view showing an unrestricted web of contiguous diapers 21 including a plurality of diapers 1 shown in figure 1 continuously arranged in the transverse direction and, referring to figure 2 (b), this shows a partially cropped perspective view of the fibrous web 31 used to obtain the contiguous diaper web 21.
[00019] In the web of contiguous diapers 21 shown in figure 2 (a), a plurality of proposed cut lines 22 are arranged at regular intervals in the longitudinal direction. On both sides of the respective proposed cut lines, the sealing regions 8 as shown in figure 1 are provided adjacent to each other. Diaper 1 can be obtained by cutting said web of contiguous diapers 21 along the respective proposed cut lines 22. In the fibrous web 311 shown in figure 2 (b), the proposed cut lines 22 are shown as they are in the figure 2 (a) but the web of the contiguous diapers 21 is in a state before the sealing regions 8 are formed. Said fibrous web 31 can be processed by an ultrasonic processing apparatus 50 to provide the sealing regions 8 and thereby obtain the web of contiguous diapers 21 shown in figure 2 (a). However, fibrous webs having alternative configurations can alternatively be processed by the apparatus of the present invention.
[00020] Referring to figure 3, it is an end view of the ultrasonic processing apparatus 50 as seen from an end of its rotary axis 61. The ultrasonic processing apparatus 50 repeatedly processes a fibrous web in such a way that the fibrous web 31 illustrated in figure 2 (b) to obtain the web of contiguous diapers 21 as illustrated in figure 2 (a). In figure 3, a machine direction is denoted by an MD and a rotational (clockwise direction) of a rotating drum 62 to be described as being denoted by RD. In a preferred configuration, the ultrasonic processing apparatus 50 includes a pair of first guide rollers 51 located on one side upwards as seen in the direction of the MD machine and serving as means of transport upwards, a pair of second guide rollers 52 located on top one side down as seen in the direction of the MD machine and serving as a downward transport means and an ultrasonic processing station 53 located between the first and second guide rollers 51, 52. The fibrous web 31 travels continuously from the first rollers guide 51 towards the second guide rollers 52, and passes through the ultrasonic processing station 53 thus following the path.
[00021] In the following eight paragraphs, the detailed description is provided in order to put the invention into practice. The invention is not limited to the details of this described arrangement since alternative arrangements are provided for, using the essential aspects claimed.
[00022] The ultrasonic processing apparatus 50 includes a drum 62 adapted to rotate along the rotating axis 61 in the RD direction and, in this example, four ultrasonic processing units 65 provided separately from the drum 62 and arranged at regular intervals or intervals in one circumference direction of the drum 62 so that these ultrasonic processing units 65 can rotate in the RD direction along with the rotary axis 61. In figure 3, these four preferred configurations of the ultrasonic processing units 65 are denoted by numerical references 65a, 65b, 65c and 65d. The fibrous web 31, having passed through the first guide rollers 51, can be guided by a guide (or gap) roll 51a and put it in close contact with the peripheral outer surface 63 of drum 62. At the ultrasonic processing station 53 , a path speed of the fibrous web 31 in the direction of the MD machine and a circumferential speed of the outer peripheral surface of the drum 62 are previously set so that they are equal to each other. The outer peripheral surface 63 is preferably directed to the treated surface or to the coating treated with a rubber sheet to prevent the sliding of the fibrous web 31. Ultrasonic processing units 65a through 65d are generally referred to as ultrasonic processing units 65 are uniform across their constructions. In Figure 3, each of the exemplified ultrasonic processing units 65 is not limiting and includes a conveyor 66 and an ultrasonic horn 67.
[00023] Referring to figure 4, this is a side view of the ultrasonic processing station 53 in figure 3 where the ultrasonic processing unit 65b and the fibrous web 31 have not been illustrated. In figure 4, the ultrasonic processing apparatus 50 includes an immobile cylinder 71 having a flange 71a fixed to a wall 32 indicated by an imaginary line on the left and the rotating axis 61 extends horizontally through the immobile cylinder 71. The rotating axis 61 is provided on one end of it with a pulley main entrance 72 and at the other end thereof with an ultrasonic transmission slip ring 73 housed within a protective case 73a indicated by an imaginary line. Slip ring 73 and case 73a are not shown in figure 3. The immobile cylinder 71 is provided on a peripheral surface with an eccentric type cam 71b protruding from the peripheral surface. The rotating axis 61 having a rotating center indicated by an imaginary line C is rotated like a main entry belt (not shown) that rotates on the main pulley 72. The rotating axis 61 is provided, in addition to the drum 62, with a column 75 being located inside the drum 62 and fixed in it so that the column 75 can also rotate together with the rotary axis 61 in the direction RD. Column 75 is provided with conveyors 66 adapted for reciprocal movement in a direction indicated by a double-headed arrow A in parallel with rotary axis 61. Considering reciprocal movement in the direction indicated by a double-headed arrow A at the ultrasonic processing 53, the movement in one direction from the main pulley 72 towards the drum 62 moves ahead and moves opposite to said movement which is the backward movement. The main pulley 72 is provided with a rotary connector 72c serving for the air supply cylinders 83 (see figure 8) operatively associated with the ultrasonic processing units 65a through 65d with compressed air.
[00024] The other outer peripheral surface 63 of the drum 62 is provided with elongated ultrasonic processing spaces 74 which are in communication with the inside and outside of the drum 62. Each of the processing spaces 74 extends in parallel to the rotary axis 61 and has one of the edges 74a opening at a lateral edge of the drum indicated by an imaginary line. A cross-sectional shape of the column 75 located on the inner side of the drum 62 seen in the direction orthogonal to the rotary axis 61 is substantially square and a peripheral surface 76 of the column 75 includes peripheral surface segments 76a, 76b, 76c, 76d facing each other. ultrasonic processing units 65a through 65d, respectively. Each of these peripheral surface segments 76a through 76d includes a pair of slide rails 77 extending parallel to the rotary axis 61. Each of the ultrasonic processing units 65a through 65d includes a conveyor 66, a horn 67 and an anvil 68. Each of the conveyors 66 moves back and forth in both directions A (see figure 6) like a sliding shoe 69 attached to a plate-like portion 66a slides over the respective sliding rails 77. The horn 67 has a disc-like work surface 67a facing the peripheral surface 68a of the anvil 68. An intensifier 67c send o adjoining the work surface 67a and a converter 67b electrically connected to the ultrasonic transmission slip ring 73 (see figure 4), where an intermediate portion defined between the work surface 67a and the converter 67b is rotatably supported by a conveyor 66 Assuming that, the ultrasonic processing spaces are not present, the work surface 67a is positioned so as to overlap the peripheral surface 63 and oscillate ultrasonically or intermittently in response to the signals applied from the transmission slip ring ultrasound 73 during operation of the ultrasonic processing apparatus 50. The working surface 67a rotates as a first driving belt 78 rotates around the intensifier pulley (not shown) 67c. The anvil 68 is attached to a stem 79 and rotates with the stem 79 under the operation of a second driving belt 81. Going just above each of the processing spaces 74 of the drum 62, the fibrous web 31 is captured between the working surface 67a of horn 67 and peripheral surface 68a of anvil 68 and sandwiched between them in the direction of their thickness. The working surface 67a of the horn 67 assists, along with the peripheral surface 68a of the anvil 68, the ultrasonic process of the fibrous web 31. As an exemplary illustration in relation to the processing unit 65c, a first center line C, passing through the center of the rotary axis 61 in the diametrical direction substantially divides the width of the peripheral surface 68a of the anvil 68 and a second center line C2 which passes through the center of the working surface 67a of the horn 67 and extends in parallel with the first center line Ci which is spaced from of the first central line Ci by a dimension W. The second line C2 corresponds to the rotational center of the horn 67. In figure 5, to avoid the complexity of the illustration, the numerical references for the ultrasonic processing units 65a, 65d are limited to its main portions.
[00025] Referring to figure 6, this is a sectional view taken along line VI-VI of figure 5 where the drum 62 is not shown for convenience of the illustration. The immobile cylinder 71 and the column 75 are illustrated with partial cutout. It should be appreciated that the lines indicating the respective surfaces in cross sections are partially eliminated to avoid the complexity of the illustration. The immobile cylinder 71 extending ahead of the wall 32 is formed on its peripheral surface with eccentric type meat 71b so that the meat followers 82 in the respective conveyors 66 associated with the ultrasonic processing units 65a through 65d can move along of the meat 71b to move the respective conveyors 66. The column 75 is fixed to the rotary axis 61 which extends through the immobile cylinder 71 so that the column 75 can rotate together with the rotary axis 61. The peripheral surface segments 76a to to 76d of column 75 are respectively formed with sliding rails and the respective conveyors 66 in the ultrasonic processing units 65d are placed on the associated sliding rails 77 by means of sliding shoes 69. The conveyors 66 are adapted to move back and forth in both directions indicated by a double-headed arrow A along the slide rails 77 so that speakers 66 do not leave the slide rails 77 in the course of rotation of the drum 62 together with the column 75 in the RD direction (see figure 5). When the rotary axis 61 rotates in the direction indicated by an arrow RD in response to the rotation of the main pulley 72 in the direction indicated by an arrow RD, the column 75 is attached to the rotary axis 61 which also rotates in the direction indicated by the arrow RD. The conveyors 66 adapted to move back and forth with respect to the column 75 repeatedly move back and forth like the meat followers 82 attached to the respective conveyors 66 which move along the meat 71b. The foreground position and the background position for each movement of the conveyors back and forth is regulated by the meat 71b. Specifically, in response to a column cycle, the ultrasonic processing units, for example the ultrasonic processing unit 65a in figure 6 rotates in the direction indicated by an arrow RD and, in the course of this cycle, the ultrasonic processing unit 65a passes the positions of the ultrasonic processing units 65b, 65c, 65d in figures 5 and 6 of this order and then returns to its position shown in figure 6.
[00026] Referring to figures 7 and 8 which illustrate details of the ultrasonic processing units 65 exemplarily based on the ultrasonic processing unit 65c shown in figure 5 and figure 6 where figure 7 is a perspective view of the ultrasonic processing unit 65c as seen from figure 8 is a perspective view of the ultrasonic processing unit 65c as seen from its rear. The conveyors 66 include a frame 66b placed above a plate 66a. Frame 66b includes a pair of side plates 66c, a front connector plate 66d and a rear connector plate 66e both serving to connect the side plates 66c to each other. The front connector plate 66d supports the horn 67 so that the horn 67 can rotate in the direction indicated by an arrow B and in the opposite direction. The rear connector plate 66e has an air cylinder 83 attached to it. A rod 83a extending downwards from the air cylinder 83 is adapted to be supplied with compressed air coming from the rotating connector 72a which aids the main pulley 72 (see figure 4) and thereby moves up and down . A lower end of the stem 83a is connected to a bridge 84a serving to connect a pair of pressurizing arms of the anvil 42 to each other. The arms 84 are rotatably supported by an axis 84c and the axis 79 of the anvil 68 is rotatably inserted into the front ends of the arms 84. In response to the forward movement of the ultrasonic processing unit 65c, the stem 83a moves downward as seen in figure 7 and the anvil 68 is moved upward by the arm 84 so as to be close to the horn 67. In this way, the portion of the fibrous web 31 lying between the horn 67 and the anvil 68 can be pressed against the work surface 67a of the horn 67. In response to the backward movement of the ultrasonic processing unit 65c, the stem 83a moves upwards while the anvil 68 moves downwards and cooperates for the ultrasonic processing between the horn, which oscillates ultrasonically. continuous, and anvil 68 can be put to standstill. It is also possible to temporarily stop ultrasonic oscillations of the horn 67 in the course of the backward movement of the ultrasonic processing unit 65c. Upon completion of the backward movement of the ultrasonic processing unit 65c, the stem 83a moves down again to resume cooperation between horn 67 and anvil 68. A detection means such as a fixed limit switch (not shown) in column 75 it detects that the ultrasonic processing unit 65c has reached the foreground position and / or the background position and emits a detection signal adapted to act on the air cylinder 83.
[00027] The second driving belt 81 placed around a pulley 79a fixed on the axis 79 of the anvil 68 is also placed around the pulleys 84b fixed on the axis 84c. The front pulleys 84d are fixed on portions of the shaft 84c that extend externally beyond the side plates 66b. The belts 86 are placed around the front pulleys 84d, respectively. These fixed straps 86 are placed around the pulleys 87 and rotatably attached to the rear ends of the side plates 66b, respectively. The fixed belts 86 located on the outside of the side plates 66b are fixed on the column 75 in appropriate regions of the column 75 so that the front pulleys 84d and the rear pulleys 87 can be engaged with the belts 86 and rotated. In this way, the shaft 84c and the second driving belts 81 placed around the shaft 84c can be rotated and the anvil can also be rotated. Anvil 68 rotates in the forward direction when the ultrasonic processing unit 65c moves forward and rotates in the back direction when anvil 68 moves backward.
[00028] The first driving belt 78 operatively associated with the horn 67 is placed around the pulley 88 located behind the horn 67. A first fixed belt 91 is placed around a first lower belt 89a which is coaxial and underlies pulley 88 on one side and placed around a second lower pulley 89b located behind the first lower pulley 89a on the other side. In response to the backward movement of the ultrasonic processing unit 65a, the first lower pulley 89a and the second lower pulley 89b rotate engaged with the first fixed belt 91, causing the pulley 88 and the driving belt 78 to be turned and horn 67 is also turned. Horn 67 rotates in the direction indicated by an arrow B when the ultrasonic processing unit 65c moves forward and horn 67 rotates in the opposite direction when the ultrasonic processing unit 65c moves backwards. Although not shown, axes 92, 93 of pulley 88 and the second lower pulley 89b respectively are attached to conveyor 66. The first fixed belt 91 is attached to column 75 in an appropriate region of column 75.
[00029] Referring to figure 9, this is a schematic perspective view of the ultrasonic processing apparatus 50 where a fibrous web 31 is placed on the peripheral surface 63 of the drum 62 and the horn 67 assists the anvil 68 for ultra-processing sonically the fibrous web 31. In figure 9, members hide the fibrous web 31 by placing it on the drum 62 which is not shown for convenience of the illustration. The fibrous web 31 carried by a guide roller 51a into the peripheral surface 63 of the drum 62 is subjected to the ultrasonic processing initiated by the ultrasonic processing unit 65, situated in the position of the ultrasonic processing unit 65a in figure 3 and completed by ultrasonic processing unit 65 located in the position of the ultrasonic processing unit 65c of figure 3. In this way, the web of contiguous diapers 21 is formed from the fibrous web 31 and transported away from the ultrasonic processing apparatus 50 for the second guide roller 52 serving as a means of transport. With respect to the ultrasonic processing apparatus 50 as has been described above, the horn 67 serving as the second mechanical elements cooperate with the anvil 68 serving as the first mechanical elements to ultrasonically process the fibrous web 31 traveling in the direction of the MD machine together with the drum 62. In the course of this process, the working surface 67a of the horn 67 slides over the fibrous web 31 in order to pass transversely across the fibrous web 31. In this way, even if a thermoplastic synthetic resin contained in the fibrous web 31 is melted by the ultrasonic process and the thermoplastic synthetic resin is partially transferred in the form of a small agglomerate from the fibrous web 31 into the horn 67, said small agglomerate can be cleaned by the fibrous web 31 and the small agglomerate does not interfere in the ultrasonic processing . With the horn 67 rotating in such a way that the working surface 67a of the same rubs the surface of the fibrous web 31 as illustrated in the configuration, the small agglomerate of thermoplastic synthetic resin clings to the working surface 67a of the horn 67 and can be cleaned by fibrous web 31. With the working surface 67a of the horn 67 rotating in this way, a circumferential speed of the horn 67 in its region opposite the anvil 68 and a travel speed of the fibrous web 31 are preferably regulated so that a relative speed of the the work surface 67a and the fibrous web 31 can be appropriately differentiated into a desirable range for ultrasonic sealing of the fibrous web 31 and the work surface 67a and the fibrous web 31 can rub together. To satisfy said requirement, it is preferable that the pulley 88, the first and the second lower pulleys 89a, 89b (see figures 7 and 8) can be easily exchanged with those having different diameters.
[00030] The ultrasonic processing apparatus 50, the anvil 68 also rotates and rubs the fibrous web 31 when the anvil 68 passes transversely across the fibrous web 31. Thus, the small agglomerate of synthetic thermoplastic resin should not adhere to the anvil 68. Anvil 68 can be built to be heated or cooled to prevent the small agglomerate of thermoplastic synthetic resin from adhering to anvil 68. For example, it is possible to use anvil 68 in a heating state at a temperature in the range of 70 to 80sC or higher or in a cooling state with temperature in the range 0 to -5SC.
[00031] Referring to figure 10, it is a view similar to figure 5, showing a configuration of the ultrasonic processing apparatus 50. In the ultrasonic processing station 53 according to this configuration, the first mechanical elements provided inside the drum 62 ultrasonic processing apparatus 50 are four horns 67 and the second mechanical elements provided outside the drum 62 are four anvils 68 respectively facing the horns 67.
[00032] Ultrasonic processing units 65a, 65b, 65c, 65d respectively include horns 67 and anvils 68 which are fixed to the surface segments 76a, 76b, 76c, 76d of column 75, respectively in a way that these units of ultrasonic processing can move back and forth in the longitudinal direction. While not shown in detail, this configuration is constructed in such a way that the anvils 68 provided on the outside of the drum can come into close contact and spaced from the associated horns 67. In each of the ultrasonic processing units 65a through 65d , the anvil 68 comes into close contact with the horn 67 when each of the ultrasonic processing units move forward and thereby the anvil 68 assists the horn 67 to process the fibrous web 31 ultrasonically.
[00033] While the second mechanical elements located on the outer side of the drum 62 are adapted to come into close contact and spaced from the fibrous web 31 in the ultrasonic processing apparatus 50 has been exemplarily described, the effect of the present invention can be achieved with an arrangement that refers to at least one of the first mechanical elements and second mechanical elements is spaced from the fibrous web 31 when the ultrasonic processing of the fibrous web 31 by the ultrasonic processing apparatus 50 is temporarily stopped. The ultrasonic processing apparatus 50 is applicable, in addition to the ultrasonic sealing processing of the fibrous web 31 as exemplarily described above, the other intended proposal, for example, is the partial cutting of the fibrous web 31 and the ultrasonic sealing of the fibrous web 31 along an edge of the fibrous web 31 resulting from the partial cut.
[00034] The first aspect described above can be provided at least in the following aspects which are not limited to the detailed configurations described above. The first aspect refers to a device with repeated ultrasonic processing of a fibrous web that continuously travels in one direction of the machine through the first and second mechanical elements adapted to press the fibrous web in its thickness direction.
[00035] The apparatus includes a means of transport facing the forward stroke and a means of transportation facing the backward stroke adapted to travel the fibrous web continuously towards the machine.
[00036] A drum is located between the means of transport facing the course ahead and the means of transport facing the course back, the drum having an outer peripheral surface adapted to rotate continuously at a circumferential speed equal to a travel speed of the fibrous web and adapted to support the fibrous web placed on it, the outer peripheral surface being formed with at least one ultrasonic processing space being in communication with the inside and outside of the drum.
[00037] The first elements which are each located on the drum in at least one processing space so that the first mechanical element is adapted to repeatedly move backwards and forwards in the direction that crosses the machine direction and passes across the fibrous weave.
[00038] The second mechanical elements are each located outside the drum in one of the processing spaces and adapted so that the second mechanical elements can repeatedly move back and forth in sync with the back-to-front movement of the first mechanical element in the same direction as the direction in which the first mechanical element moves backwards.
[00039] The first and second mechanical elements are adapted to assist each other to subject the fibrous web by placing in each of the processing spaces during one of the backward movements for ultrasonic processing, and at least one of the first and second mechanical elements be adapted to be spaced from the fibrous web to stop the ultrasonic process during another movement from those of the backward movements.
[00040] The first aspect can include at least the following configurations. (i) The first mechanical element is an ultrasonic horn and the second mechanical element is an anvil. (ii) The first mechanical element is an anvil and the second mechanical element is an ultrasonic horn. (iii) The ultrasonic horn has a working surface facing the anvil and the working surface is adapted to rotate around an axis that extends parallel to a direction orthogonal to the central axis of the drum to perform ultra processing -sonic. (iv) A relative speed between a portion of the work surface to be processed with ultrasonic waves and a fibrous web is adjustable. (v) The anvil is formed by a roller adapted to rotate in the direction of forward movement, as well as in the direction of backward movement. (vi) An apparatus also includes: - a column provided inside the drum and configured to rotate with the drum; - a fixed cylinder provided inside the column and configured to be kept fixed, the fixed cylinder being provided on its peripheral surface with an eccentric type cam projecting from its peripheral surface, and - a plurality of configurator conveyors to slide along from the peripheral surface of the column, each of the conveyors being provided with one of the first mechanical elements, and corresponding to the second elements, and each of the conveyors being further provided with a meat which is configured to be moved along a beginning. eccentric type of the fixed cylinder such that the conveyor moves back and forth one with respect to the column in response to a drum cycle. (vii) Each of the carriers includes: - a frame including a pair of side plates, a front connector plate, and a rear connector plate both serving to connect the side plates to each other, the second mechanical element being supported on the connector plate, - an anvil pressurizing arm over each end from which the first mechanical element is supported, - a cylinder attached to the rear connector plate, - a rod extending downwards from the cylinder and configured to lead to the other end of the pressurization of the anvil to move up and down so that the first and second mechanical elements move in a direction that are spaced apart.
[00041] The second aspect described above can be provided at least in the following aspects which are not limiting with respect to the configurations described above. The second aspect concerns the method for the repeated ultrasonic processing of a fibrous web that continuously travels towards the machine through the first and second mechanical elements adapted to press the fibrous web in the direction of its thickness.
[00042] The method includes the steps of continuous feeding the fibrous web in the direction of the machine and placing the fibrous web on the outer peripheral surface of a drum continuously rotating at a circumferential speed equal to a travel speed of the fibrous web; - using the first mechanical elements, each located inside the drum in a plurality of ultrasonic processing spaces formed on the outer peripheral surface of the drum so as to be in communication with the inner part of the drum, to repeat the movement from back to front in a direction that crosses the machine direction and passes transversely across the fibrous web, and using the second mechanical elements each located on the outside of the drum in ultrasonic processing spaces to move back and forth in sync with the movement of backwards of the first mechanical element in the same direction as the direction in which the first mechanical element moves backwards; and - disposition of the first and second mechanical elements to cooperate with each other during the forward movement or the backward movement to submit to the fibrous web located in each of the processing spaces with the ultrasonic processing, and the spacing in at least one of the first or second mechanical elements from the fibrous web during another movement of that forward movement and backward movement to stop the ultrasonic processing.
[00043] The second aspect can include at least the following configurations. (i) The first mechanical element is an ultrasonic horn and the second mechanical element is an anvil. (ii) The first mechanical element is an anvil and the second mechanical element is an ultrasonic horn. (iii) The ultrasonic horn has a working surface facing the anvil and the working surface rotates around an axis that extends parallel to a direction orthogonal to the central axis of the drum to perform ultrasonic processing. (iv) a roller adapted to rotate in the respective directions of the forward and backward movements is used as an anvil. (v) A relative speed between a portion of the work surface to be processed with ultrasonic waves and a fibrous web is adjustable.
[00044] In the apparatus of the present invention, the upward transport means include a first pair of first guide rollers, and in the downward transport means, preferably include a second pair of first guide rollers.
[00045] An ultrasonic processing station is located between the first and the second guide rollers, in a configuration. This ultrasonic processing station includes a drum which is preferably adapted to rotate along with a rotary axis.
[00046] In one configuration, the ultrasonic processing station includes four ultrasonic processing units which are arranged at regular intervals in a circumferential direction of the drum and are adapted to rotate along with a rotating axis. These ultrasonic processing units are preferably provided separately from the drum; preferably between two and six ultrasonic processing units.
[00047] In addition to a drum, the rotary axis can be provided with a column located within the drum and fixed to it so that the column can be rotated along with the rotary axis.
[00048] The rotating axis can extend through a fixed cylinder which can be provided on its peripheral surface with an eccentric type cam projecting from its peripheral surface. The ultrasonic processing units, in this configuration, each are provided with meat followers so that the ultrasonic processing units can move along the meat. This enables the ultrasonic processing units to move with respect to the column. In addition, in response to a column cycle, ultrasonic processing units can each rotate once around the drum.
[00049] The outer peripheral surface of the drum is provided with a plurality of ultrasonic processing spaces which are preferably elongated. In one configuration, each of the processing spaces extends in parallel so that the axis rotates and has a lateral edge of the drum. The processing spaces are provided in association with the ultrasonic processing units. Preferably, in each of the processing spaces, a horn and an anvil face each other. The respective ultrasonic processing units are preferably reciprocal between the rearmost and the forwardmost position throughout the rotation of the drum in the direction of rotation (RD).
[00050] Preferably, the column located inside the drum is substantially square in the transverse direction, particularly when four ultrasonic processing units are provided. However, if, for example, six ultrasonic processing units are provided, then the column located inside the drum can be hexagonal in the transverse direction. In a preferred configuration, the column has a peripheral surface in the cross section including a peripheral surface segment facing an ultrasonic processing unit.
[00051] Each of the ultrasonic processing units may include a conveyor, a horn and an anvil. Each of the conveyors is adapted to move the ultrasonic processing unit back and forth. Each of the carriers can be provided with one or more meat followers, such that the respective carriers associated with a processing unit can move along the meat to provide the desired back and forth movement.
[00052] As mentioned above, the ultrasonic horn can have a work surface that is adapted to rotate. The horn preferably rotates in such a way that its working surface is able to rub the surface of the fibrous web when subjected to the ultrasonic process. The anvil can be adapted to rotate and preferably this allows the anvil to rub the fibrous web when the anvil passes through the fibrous web transversely.
[00053] Preferably, the anvil is heated to at least 70 ° C or alternatively the anvil can be cooled to a temperature in the range of 0 to -5 ° C. {List of Numerical References} 1 diaper 2 front waist region 3 rear waist region 4 crotch region 6 side edge of front waist region 7 side edge of rear waist region 8 sealing region 11 waist opening 12 pear opening 13 inner sheet 14 eXterna sheet 21 contiguous diaper web 22 proposed cutting lines 31 fibrous web 50 ultrasonic processing apparatus 51 means of transport (first guide roll) 52 means of transport (second guide roll) 61 rotary axis 62 drum: 63 surface penfenca 65 ultrasonic processing unit 66 tranSPOrtad ° r 67 pnme ro mechanical element (horn) 67a working surface 68 second mechanical element (anvil) 69 sliding shoes 71 solid cylinder 72 pulley 73 sliding ring 74 processing spaces 75 column 76 peripheral surface segments 77 slide rails 78 first conveyor belts 79 axle 81 second conveyor belt 82 meat followers 83 c air cylinders 84 rod 85 arms 86 fixed belts 88 pulley 89a first lower pulley 89b second lower pulley 91 first fixed belt 92, 93 C central pulley axes 88 axis (center lines) MD machine direction RD direction of rotation

权利要求:
Claims (16)
[0001]
1.- “APPLIANCE FOR ULTRASONIC PROCESSING OF A FIBROUS WRAP” said device for repetitive ultrasonic processing (50) of a fibrous web (31) that travels continuously towards the machine (MD) through the first and second mechanical elements (67, 68) ) adapted to press the fibrous web (31) in its thickness direction, characterized by comprising a forward travel means and a backward travel means adapted to continuously travel the fibrous web (31) towards the machine ( MD), a drum (62) located between a forward travel medium and a backward travel medium, the drum (62) having an outer peripheral surface adapted to continuously rotate in one direction at equal circumferential speed at a speed of the path of the fibrous web (31) and adapted to support the fibrous web (31) placed on it, the outer peripheral surface being formed with at least one ultrasonic processing space (74) being in communication with the external part and the internal part of the drum (62), the first mechanical elements (67), each one being located inside the drum (62) in one of the spaces of processing (74) so that the first mechanical element (67) is adapted to repeatedly move backwards and forwards in one direction crossing the machine direction (MD) to pass across the fibrous web (31), the second elements mechanical (68) each being located on the outside of the drum (62) in one of the processing spaces (74) and adapted so that the second mechanical element (68) repeatedly moves back and forth in sync with the movement back to front of the first element in the same direction as the direction in which the first mechanical element (67) moves from back to front, and the first and second mechanical elements (67, 68) being adapted to cooperate with each other to submit the fibrous web 31 1) locating in each of the processing spaces (74) during one of the movements in the forward and backward strokes for ultrasonic processing, and at least one of the first and second mechanical elements (68) is adapted to be spaced from the fibrous web (31) to stop the ultrasonic process during movement other than forward movement and backward movement.
[0002]
2.- “APPLIANCE FOR ULTRASONIC PROCESSING OF A FIBROUS WRAP” according to claim 1, characterized in that the first mechanical element (67) is an ultrasonic horn and a second mechanical element (68) is an anvil.
[0003]
3.- “APPLIANCE FOR ULTRASONIC PROCESSING OF A FIBROUS TRAM” according to claim 1, characterized by the first mechanical element (67) being an anvil and the second mechanical element (68) being an ultrasonic horn.
[0004]
4.- “APPLIANCE FOR ULTRASONIC PROCESSING OF A FIBROUS TRAM” according to claim 2, characterized by the ultrasonic horn having a working surface (67a) facing the anvil and the working surface (67a) being adapted to rotate around an axis (79) extending in parallel in a direction orthogonal to a central axis of the drum (62) to carry out ultrasonic processing.
[0005]
5.- "Apparatus for ultrasonic processing of a fibrous web" according to claim 4, characterized by a relative speed between a portion of the work surface (67a) performing the ultrasonic processing and the fibrous web (31) being adjustable.
[0006]
6.- “APPLIANCE FOR ULTRASONIC PROCESSING OF A FIBROUS PLOT” according to claim 2, characterized by the anvil is formed by a roller adapted to rotate in the direction of forward movement, as well as in the direction of backward movement.
[0007]
7.- “APPLIANCE FOR ULTRASONIC PROCESSING OF A FIBROUS WRAP” according to claim 1, characterized by further comprising a column (75) provided on the inside of the drum (62) and configured to rotate together with the drum (62), a fixed cylinder provided on the inside of the column (75) and configured to be kept fixed, the fixed cylinder is provided on its peripheral surface with the cam of the eccentric type projecting from its peripheral surface, and a plurality of conveyors configured to slide along a peripheral surface of the column (75), each of the conveyors being provided with one of the mechanical elements and corresponding to one of the second elements, and each of the conveyors being further provided with a meat follower which is configured to be moved along the eccentric type cam of a fixed cylinder so that the conveyor moves back and forth with respect to the column (75) in response to a cycle of the drum (62).
[0008]
8.- “ULTRASONIC PROCESSING DEVICE FOR A FIBROUS TRAM” according to claim 7, characterized by the carrier comprising a frame including a pair of side plates, a front connector plate and a rear connector plate both serving to connect the side plates between si, the second mechanical element being supported on the front connector plate, an anvil pressurizing arm on one end to which the first mechanical element (67) is supported; a cylinder attached to the rear connector plate, a rod extending down from the cylinder and configured to guide the other end of the anvil pressurizing arm to move up and down so that the first and second mechanical elements move towards and away from each other.
[0009]
9.- “METHOD FOR REPETITIVE ULTRASONIC PROCESSING OF A FIBROUS WRAP USING THE DEFINED APPLIANCE IN THE CLAIM01” running continuously in one direction of the machine (MD) through the first and second mechanical elements (68) adapted to press the fibrous web (31) in the direction of its thickness, the referred method characterized by understanding the steps of: continuous feeding of the fibrous web (31) in the direction of the machine (MD) and placement of the fibrous web (31) on the outer peripheral surface of a drum (62) that rotates continuously in the direction of the machine (MD) at a circumferential speed equal to the speed of the path of the fibrous web, use of the first mechanical elements, each located inside the drum (62) in a plurality of ultrasonic processing spaces (74) formed in the outer peripheral surface of the drum (62) so as to be in communication with the inner side and the outer side of the drum (62), to repeat the movement from back to f running in a direction that crosses the machine direction (MD) and passes transversely across the fibrous web, and the use of the second mechanical elements (68) each located on the outer side of the drum (62) in an ultrasonic processing space to move backwards in sync with the backwards movement of the first mechanical element (67) in the same direction as the direction in which the first mechanical element moves backwards; and arranging the first and second mechanical elements (68) to cooperate with each other during the forward movement or the backward movement to submit the fibrous web (31) placing it in each of the processing spaces (74) for ultrasonic processing and spacing at least one of the first and second mechanical elements (68) of the fibrous web (31) during a movement other than that movement back and forth to stop the ultrasonic processing
[0010]
10.- "METHOD FOR REPETITIVE ULTRASONIC PROCESSING OF A FIBROUS TRAM" according to claim 9, characterized in that the first mechanical element (67) is an ultrasonic horn and the second mechanical element is an anvil.
[0011]
11.- "METHOD FOR REPETITIVE ULTRASONIC PROCESSING OF A FIBROUS PLOT" according to claim 9, characterized in that the first mechanical element (67) is an anvil and the second mechanical element is an ultrasonic horn.
[0012]
12.- “METHOD FOR REPETITIVE ULTRASONIC PROCESSING OF A FIBROUS TRAM” according to claim 10, characterized in that the ultrasonic horn has a working surface (67a) turning towards the anvil and the working surface (67a) rotating when around an axis extending in parallel in a direction orthogonal to a central axis of the drum (62) to perform ultrasonic processing.
[0013]
13.- “METHOD FOR REPETITIVE ULTRASONIC PROCESSING OF A FIBROUS WRAP” according to claim 10, characterized in that the roller adapted to rotate in the respective directions of forward and backward movements is used as an anvil.
[0014]
14.- “METHOD FOR REPEATING ULTRASONIC PROCESSING OF A FIBROUS WRAP” according to claim 12, characterized in that the relative speed between a portion of the work surface (67a) performing the ultrasonic process and the fibrous web (31) is adjustable.
[0015]
15.- “METHOD FOR REPEATING ULTRASONIC PROCESSING OF A FIBROUS WRAP” according to claim 13, characterized in that the relative speed between a portion of the work surface (67a) performing the ultrasonic process and the fibrous web (31) is adjustable.
[0016]
16.- “METHOD FOR REPETITIVE ULTRASONIC PROCESSING OF A FIBROUS TRAM” according to claim 11, characterized in that the ultrasonic horn has a working surface (67a) facing the anvil and the working surface rotates around an axis that extends in parallel to a direction orthogonal to a central axis of the drum (62) to perform ultrasonic processing.

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同族专利:

公开号 | 公开日

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法律状态:
2018-04-03| B06F| Objections, documents and/or translations needed after an examination request according [chapter 6.6 patent gazette]|

2019-08-13| B06U| Preliminary requirement: requests with searches performed by other patent offices: procedure suspended [chapter 6.21 patent gazette]|

2020-01-07| B06A| Notification to applicant to reply to the report for non-patentability or inadequacy of the application [chapter 6.1 patent gazette]|

2020-04-28| B06A| Notification to applicant to reply to the report for non-patentability or inadequacy of the application [chapter 6.1 patent gazette]|

2020-07-21| B09A| Decision: intention to grant [chapter 9.1 patent gazette]|

2020-11-17| B16A| Patent or certificate of addition of invention granted|Free format text: PRAZO DE VALIDADE: 20 (VINTE) ANOS CONTADOS A PARTIR DE 27/09/2011, OBSERVADAS AS CONDICOES LEGAIS. |

优先权:

申请号 | 申请日 | 专利标题

JP2010223075A|JP5591051B2|2010-09-30|2010-09-30|Apparatus and method for sonicating a web|

JP2010-223075|2010-09-30|

PCT/JP2011/005421|WO2012042842A1|2010-09-30|2011-09-27|Apparatus and method for ultrasonic processing of a fibrous web|

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